Crystal Optics & Infrared Components

Deep UV to Long-Wave IR, Made in House

Crystal optics across the full spectrum, from deep ultraviolet to long-wave infrared. We manufacture infrared, ultraviolet, and nonlinear crystal components — windows, lenses, prisms, waveplates, and domes — from single prototypes through production volumes, with polishing and coating performed in the same facility.

Product Categories

Infrared Crystals

  • ZnSe — CO2 laser optics and thermal imaging windows at 10.6 µm
  • ZnS — FLIR-grade windows and domes for rugged IR sensors
  • Silicon — MWIR imaging lenses, mirrors, and semiconductor optics
  • Germanium — LWIR lenses and windows for uncooled and cooled detectors

UV & DUV Crystals

  • CaF2 — Excimer optics at 193 nm and broadband UV-IR windows
  • MgF2 — DUV windows, waveplates, and polarizers
  • Sapphire — Harsh-environment windows with high laser damage resistance
  • UV Fused Silica — Lithography and general UV optics

Nonlinear Crystals

  • BBO — Deep-UV second and third harmonic generation
  • LBO — High-power SHG and OPO pumping at 1064 nm
  • KTP — Frequency doubling and optical parametric oscillation

Crystal Windows & Lenses

  • Plano-convex and plano-concave lenses — Focusing and collimating IR beams
  • Brewster-cut windows — Low-loss transmission at a defined polarization
  • Wedges and prisms — Beam steering and dispersion control
  • Domes — FLIR and airborne sensor protection

Specifying Your Crystal Optic

Material, transmission band, dimensions, flatness or radius, surface quality, and coating. For infrared work, tell us the detector type and operating temperature so the substrate can be matched to the band.

View Manufacturing Limits & Tolerance Chart

2 specification tables on this page — copy every direct link in one go.

Crystal Material Specifications

Transmission values are quoted for 2 mm thickness. Refractive index is given at the wavelength most often used for that material. For a band-by-band shortlist, see the UV & DUV and MWIR & LWIR sections of the optical materials guide.

  • ZnSe

    Transmission Range: 0.6-21 µm

    Spectral Band: Visible – LWIR

    Refractive Index: 2.40 at 10.6 µm

    Typical Applications: CO2 laser optics, IR windows, thermal imaging

  • ZnS (FLIR grade)

    Transmission Range: 0.4-12 µm

    Spectral Band: Visible – LWIR

    Refractive Index: 2.25 at 10.6 µm

    Typical Applications: Rugged IR windows and domes, FLIR systems

  • Silicon

    Transmission Range: 1.2-7 µm

    Spectral Band: NIR – MWIR

    Refractive Index: 3.42 at 4 µm

    Typical Applications: MWIR imaging, laser mirrors, semiconductor optics

  • Germanium

    Transmission Range: 1.8-23 µm

    Spectral Band: NIR – LWIR

    Refractive Index: 4.00 at 10.6 µm

    Typical Applications: LWIR thermal imaging lenses, CO2 laser optics

  • CaF2

    Transmission Range: 0.13-10 µm

    Spectral Band: DUV – LWIR

    Refractive Index: 1.43 at 1 µm

    Typical Applications: Excimer laser optics, UV-VIS-IR windows

  • MgF2

    Transmission Range: 0.12-8 µm

    Spectral Band: DUV – MWIR

    Refractive Index: 1.38 at 1 µm

    Typical Applications: DUV windows, waveplates, polarizers

  • Sapphire

    Transmission Range: 0.17-5.5 µm

    Spectral Band: DUV – MWIR

    Refractive Index: 1.75 at 1 µm

    Typical Applications: Harsh-environment windows, high-fluence laser optics

  • UV Fused Silica

    Transmission Range: 0.185-2.5 µm

    Spectral Band: DUV – SWIR

    Refractive Index: 1.46 at 1 µm

    Typical Applications: 193 nm lithography, general UV optics

  • BaF2

    Transmission Range: 0.2-11 µm

    Spectral Band: DUV – LWIR

    Refractive Index: 1.47 at 1 µm

    Typical Applications: Spectroscopy windows, FTIR sample cells

Infrared Material Selection Guide

How the four common infrared substrates compare once weight, thermal load, and erosion resistance enter the decision.

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  • ZnSe

    Usable Band: 0.6-21 µm

    Refractive Index: 2.40 at 10.6 µm

    Typical Load: CW CO2 laser optics and thermal imaging; lowest absorption at 10.6 µm, but thermal lensing must be managed

  • ZnS

    Usable Band: 0.4-12 µm

    Refractive Index: 2.25 at 10.6 µm

    Typical Load: Airborne domes and harsh-environment windows; resists thermal shock and sand erosion

  • Germanium

    Usable Band: 1.8-23 µm

    Refractive Index: 4.00 at 10.6 µm

    Typical Load: LWIR imaging lenses; the high index gives strong power per element, at the cost of weight and heat sensitivity

  • Silicon

    Usable Band: 1.2-7 µm

    Refractive Index: 3.42 at 4 µm

    Typical Load: High-power laser mirrors and MWIR windows; high thermal conductivity and low density

Surface radius scales with (n − 1) at a fixed focal length, so the germanium element runs flatter than the zinc selenide one: less sag across the same clear aperture means a thinner element, and one high-index element often replaces two. Density still counts — germanium at 5.33 g/cm³ and zinc selenide at 5.27 g/cm³ carry more mass per millimetre than silicon at 2.33 g/cm³, so check the drawing weight as well as the ray trace.

Manufacturing Capabilities

  • Diamond Turning

    Single-point diamond turning shapes germanium, ZnSe, and silicon into aspheres, freeforms, and diffractive surfaces with roughness down to 5 Å rms.

  • Precision Polishing

    Conventional grinding and polishing for flats and spheres, surface quality from 40/20 to 10/5 scratch-dig to MIL-PRF-13830B and surface accuracy down to λ/20 PV.

  • Integrated Coating

    AR, DLC, and HR coatings deposited in-house on ZnSe, ZnS, germanium, and silicon, verified by adhesion and humidity testing to MIL-C-675 and ISO 9211.

Applications

  • Thermal imaging

    MWIR and LWIR optics for cooled and uncooled detectors

  • Laser systems

    CO2 at 10.6 µm, excimer at 193 and 248 nm, and solid-state lasers

  • Spectroscopy

    FTIR windows, ATR crystals, and sample cells

  • Medical devices

    Surgical CO2 laser optics and diagnostic instrumentation

  • Aerospace

    Ruggedized IR windows and domes for airborne and spaceborne sensors

Frequently Asked Questions

For infrared work we supply ZnSe, ZnS including FLIR grade, silicon, germanium, and BaF2, plus sapphire and CaF2 for applications that span the near-IR into the visible. Components include windows, domes, lenses, prisms, and CO2 laser output couplers. Selection depends on your band, index, thermal load, and whether the part must survive abrasion or salt fog. Our material selection guide compares these substrates by transmission band, index, and typical load.

ZnSe transmits from about 0.6 µm to 21 µm, covering the visible red edge through the far-IR, which is why it is the usual choice for CO2 laser optics at 10.6 µm. ZnS in FLIR grade transmits from about 0.4 µm to 12 µm, with a shorter long-wave cut-off but better visible transmission. ZnS is harder and more resistant to thermal shock and abrasion, while ZnSe has lower absorption at 10.6 µm.

Yes. AR, BBAR, V-coat, DLC, and HR coatings are deposited in-house on ZnSe, ZnS, silicon, germanium, CaF2, and sapphire. Infrared designs are calculated for the actual angle of incidence and operating temperature, because the index of germanium and silicon shifts noticeably with heat. Durability is verified by adhesion and humidity testing to MIL-C-675 and ISO 9211.

Germanium, ZnSe, and silicon are shaped by single-point diamond turning, which produces aspheric and freeform surfaces with roughness down to 5 Å rms and leaves no polishing compound in the surface. Flats and spheres are ground and polished conventionally, with surface quality from 40/20 to 10/5 scratch-dig and surface accuracy down to λ/20 PV.

Silicon covers roughly 1.2-7 µm and is the lighter, harder option for MWIR imaging and laser mirrors, with high thermal conductivity that suits high-power systems. Germanium covers 1.8-23 µm with an index of 4.0 at 10.6 µm, which gives strong optical power in LWIR lenses but also makes it heavier, more thermally sensitive, and costlier. If weight or heat is the limiting factor, silicon or a chalcogenide design is usually the better starting point.

Related Components

Crystal parts are usually delivered coated: the optical coatings page covers AR, HR, and protective designs for ZnSe, ZnS, silicon, germanium, and CaF2, with the corresponding damage thresholds.

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